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A Unique Fairlead Mechanism for Cable Handling

Technical Challenges

Transferring cable loads to the unit structure without hindering easy rotation of the flight chain was the greatest technical challenge in the Fairlead Mechanism development. Tension loads of many tonnes impart large radial loads as the cable wraps over the unit, yet the application of axial loads to the moving cable by friction in the mechanism must be minimized to prevent damage to the cable.

An obvious first concept for the mechanism involved wheels under the flights. Load concentration, however, becomes extreme at each wheel, making the device sensitive to particulate contamination and wear. In the tough marine environment, this was not acceptable.

Various alternatives to wheels were investigated, and the research led to sliding interfaces. The best solution was determined to be a low-friction pad of proprietary material attached to the bottom surface of each flight. The flights slide on their bearing pads over a smooth, hardened steel track surface. Grease is applied through orifices in the track surface.

Internal friction in the mechanism is manageable for units with operating vertical load ratings up to 10 metric tonnes. In this range the cable can drive the flight chain without experiencing excess shear forces at the cable surface.

In units rated up to 35 tonnes, the flight chain may be powered independently or assisted by a hydraulic motor. Various power arrangements are possible, such as synchronizing the Fairlead Mechanism motor to the rotation of the winch, or applying slightly less power than that required to rotate the flight chain, allowing the cable to control the actual speed and direction of rotation.

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Fairlead Mechanism Applications

Aside from acting as an overboarding and towing device, the Fairlead Mechanism has also returned to its roots, serving in level-wind systems. This is particularly useful when a winch is located in a confined space or at an angle to the cable path, and space limitations do not allow incorporation of a full-sized sheave in the level-wind device, or when the fleet angle from winch to overboarding hardware is greater than can be accommodated by a sheave.

Cable Overboarding UnitA demanding application for the Fairlead Mechanism is deployment and recovery of ocean bottom seismic cables. As it traverses the stern of the vessel and travels straight down to the seafloor, the cable may undergo a change of direction of 90 degrees or more. In deep water with a large diameter cable, the loads wrapped over such a large angle lead to enormous loads at the sliding bearing interface. These overboarding units must be routinely tested to more than 70 tonnes at the factory. (photo above: A Cable Overboarding Unit with 105 degree wrap angle undergoing 70 tonne static load testing.)

Fairlead Mechanism installation
A typical Fairlead Mechanism installation for laying ocean bottom seismic cable.

Another challenging task is the handling of cables with ODIM Spectrum’s hydrodynamic drag-reducing fairings installed. Flexible TufLine™ fairing systems—now commonly used for drag reduction—travel relatively easily through a handling system, and wrap onto a winch without difficulty. However, the rigid TufNose™ fairing system, popular for its maximum drag reduction, requires special care. ODIM Spectrum addressed the demand for Fairleads capable of handling fairings by designing a Fairing Uprighter. As its name implies, the Uprighter guides each fairing into a tail-up position as it approaches the handling system, preventing it from snagging.

Future Growth

In 1974, when ODIM supplied its first towed streamer winch system to Geco-Prakla, a typical seismic survey vessel towed a single streamer cable. The number of streamers towed from today’s larger 3-D/4-D seismic vessels is typically between eight and 12, with companies planning in the near future to achieve 16 to 20 array configurations, each about eight kilometres long with spreads approaching two kilometres. The backdeck systems required to handle these sensitive electro-optical tow cables and streamers must be sophisticated and extremely reliable.
  

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ODIM Spectrum’s Fairlead Mechanisms
ODIM Spectrum’s Fairlead Mechanisms guiding hairy-faired cables in close quarters with high tow-off angles.

ODIM Spectrum

ODIM Spectrum Ltd. (originally Spectrum Ocean Systems Ltd.) has been designing unique towing and handling products since the mid-1980’s. The company is now part of the ODIM group of companies, headquartered in Norway. ODIM is the leading supplier of cable handling systems to the marine seismic industry. The group supplies cable handling and hydrodynamic systems to all of the major oil and gas exploration companies, including CGG, Fugro Geoteam, PGS, Veritas, Western Geco and others.

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Mark Pollock
Mark Pollock
has been with ODIM Spectrum since 1990 and has 20 years experience in mechanical and electromechanical engineering, design, and manufacturing. He obtained his B.A.Sc and M.A.Sc from the University of Waterloo in Ontario.

Robert Stoertz
Robert Harris Stoertz
is ODIM Spectrum’ s technical writer. He has 19 years of technical experience, primarily in high-reliability manufacturing.

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ODIM Spectrum Ltd. 
597 The Queensway, Peterborough, Ontario, Canada  K9J 7J6
Tel (705) 743-9249 | Fax (705) 743-8003
  Email: General Information and Sales: info@odim-spectrum.com     Website:
www.odim-spectrum.com
  

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